A couple pics of the carnage
There is a good chance the vibration is the U joints on the shaft. When at an angle, the U joint creates a movement in the driveshaft. The shaft must move forward and backward through out it's rotation. This causes a vibration at speed. A double cardan joint does not.
only to a point at or above a certain degree does this backward and forward motion start to become so much that osilation starts and creates a vibration. if vibration happened at any slight angle, every HD out there would have vibration issues from the rear as they all use a single u-joint at the front and rear.
like i said before, the key issue is not the angle the driveshaft is put at. its the fact lift companys do not put the front diff pinion angle at a paralell angle to the t-case front output. this is why a double cardan works so well in our trucks. in that setup, you do not put any angle on the driveshaft where the single u-joint is, you let the double cardan take all the angle. if i didnt have to redesign my whole drop bracket from fabtech to change the pinion angle id do it so i could stop the vib without the addition of a double cardan driveshaft
It does happen, only not enough for people to notice. The angle must reach a certain threshold to cause the vibration.
There are other solutions as well. Running 2 double cardan joints would be your cheapest bet, and I think it would be the strongest.
Most lift companies don't change the pinion angle because that same angle will make matters even worse with different u joint angles. The other issue, it stems from how much work used to be involved in rotating the pinion angle on a front axle. I know 2 guys that I think could do it around me, and they don't own shops. That is a huge procedure that after people started lifting, they found they didn't feel like spending money on. The lift companied found they didn't have to change the pinion angles as no one seemed to care, and it saved money.
AHHH, U joints, the only discussion that tops religion. Everyone has their own viewpoint on it, and what they think is right. I don't know everything, I'm just trying to explain what I have come to know as fact.
Lower the damn thing lol
A couple pics of the carnage