any reason you think they kept breaking?
Too rapid of a change of RPM. I tried welding them, cutting grooves on the lathe to lay weld into, and all kinds of stuff - there is a thread here all about it. Would last forever if I was babying it but the first time I got on it and it broke the tires loose and flew through the RPM it would break.Went to electric and call it a day.
cut and coated or forged?
They were brand new pistons that we sent to SoCal for cut and coating.
how much rwhp do yalls DD street tunes have? like what power level does your engine constantly take?
My lowest setting was probably about 650 rwhp, but it was very rarely on tha setting - it lived on the top 3, usually the biggest one. It was too fun to break the tires loose from 70+mph and drift corners.
when i hammer my truck from a dig it'll rattle a little, maybe half way through 1st gear then its gone. everyone i know running a big single has a bit of timing rattle when they punch it from a stop
Why would you hammer from a dead stop in the first place? You can either tune it to have the MAF limit the fuel and keep you out of the areas of the timing and (more likely) fuel pressure tables that are causing your rattle when you have little to no boost; or you can drive it with some sense and not hammer it with no boost.
With 100% over injectors and dual CP3s on an 80mm single mine wouldn't rattle on the fuel only set of tunes I had that was MAF limited. They were dumby proof so you could floor it from a stop or no boost and not smoke more than a haze or rattle. I had the same tunes without MAF limiting and then another set for nitrous that weren't MAF limited; it typically had the fuel only tunes without MAF limiting loaded. All you have to do is only give it the throttle and fuel that it currently has the air for (just like the MAF limiting tables would) and it will spool faster and not rattle.
Setting up the MAF limiting tables to limit the fuel enough to keep it from smoking or rattling yet not make it hold the truck back can be tricky and time consuming on a big single truck with big injectors and is even harder when you are remote tuning one instead of being in the driver's seat.