Retrieved all the souvenirs I could. I was able to sledge the cam out of the bearings but I can't get it started into them to continue.
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Stock crank.
This exact build can hold up at this level, but of course its not a surprise when some things happen. But so far there's a possibility of a bad air to water intercooler, leaking water into charge pipe. The owner has also admitted to using ether to get it started last couple pulls...
Super large bore size, 30ish hooks on it. Im not sure what happened first but the split block is just gonna happen at this level. Ideally should be deck-plated to run this bore size.
The new engine will be the smallest bore size that will fit the valves.
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The block can normally be saved, but a set of billet main caps is sometimes required as a last resort. Which may exceed the cost of another good used block.
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The MAF tables will need rescaled for the new intake diameter. Search on here, should be lots of reading material on it.
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So 3 different cp3s in it now. His original, a new reman bosch, and a known good OE lly. All with the same extended crank-to-start, 12-13k max rail psi. Each pump fails the return rate test. Cranking for 15 sec, ficm unplugged, cp3 returns 60-80 ml. I've replaced the entire feed line...
I am scratching my head over a LLY truck here. Came in with low rail pressure and extended crank symptoms. Truck would make max of 12k rail. Fixed his leaking filter head but still have both issues. Bottle tests indicated CP3 was the worse offender, both it and the injectors return a bit...
Installed a bosch reman LLY cp3 yesterday, that pumps all its supply fuel straight out the return fitting on the pump.....
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