Service Brake System message

2004LB7

Well-known member
Dec 15, 2010
7,000
2,154
113
Norcal
I just dealt with something similar at the shop. Gal with a Honda accord came in needing an alternator (connector to excite in the alternator side broke off). We charged the battery, replaced alt and off she went. Came back next day saying the battery kept dieing and autozone said it was fine. Again, charged battery, it checked good with our napa electronic tester (500cca of actual 500cca capacity and 12.6v). I left the lights in for 10 min on accident and battery was completely flat. Charged again, tested good again so I warned her, there is something wrong with this battery and she needs to either have us replace it or autozone (original place she got it). In my mind, I’m going “we need an old school load tester to actually see its bad”. Got one ordered in and go figure, gal comes back 2 days later with the same issue and “autozone keeps saying this battery is good but car keeps dieing and saying “check charging system””. Charge the battery and load test it with the analogue one and fucker drops to 5v within 2 sec. BAM! Battery is no good.

I show her, we call autozone ourselves and special one behind the counter has nothing to say when we give them results. Basically says she’s SOL so we cut her a break on a battery and took care of her.

Anyhow, your battery could be fooling the electronic tester when it’s actually bad. That case above isn’t the first time I’ve had this happen lol
I'm not a fan of those fancy impedance testers. I know they have their place but I wish they'd still keep the old style resistor tester so they can do it both ways
 

shakenfake

Moron
Sep 15, 2022
322
125
43
Shlumpt, TX
Perhaps what I should do after I leave it sitting for a couple of days outside is throw it in the truck by itself and see what happens. The battery that is in there now seems fine. I have yet to see the brake message on the dash.
 

2004LB7

Well-known member
Dec 15, 2010
7,000
2,154
113
Norcal
Perhaps what I should do after I leave it sitting for a couple of days outside is throw it in the truck by itself and see what happens. The battery that is in there now seems fine. I have yet to see the brake message on the dash.
That should give you some idea on it health. Let it sit for a few days. Then see how well that one battery can crank over the engine

Have you done a parasitic load test yet? To rule the out too
 

Ron Nielson

Active member
Oct 11, 2009
766
144
43
Berryton, KS
You might want to disconnect the negative on one of the batteries overnight and then test the next morning, checking both battery voltages. Then switch the next night and retest the other battery the next morning again. The 2 batteries should have almost the exact same voltage. I suspect they will not and you will find one of the batteries, maybe both, are bad. A shorted cell battery will often show great voltage, but no amps to power a starter or a carbon pile tester. Happened to me on a 6-month-old battery that didn't appear to have any problems, until it did.
 

darkness

Well-known member
Jul 15, 2009
1,318
382
83
48
vegas
When I replaced my batteries in the ‘02 recently, I used my harbor freight load tester to test. Both were on the north side of weak. But Autozone said they were good and just needed a charge. 2 new batteries later, no more funky trans problems.
 

Attachments

  • 60028DD0-0583-4B06-A800-99F18ADC2CA0.jpeg
    60028DD0-0583-4B06-A800-99F18ADC2CA0.jpeg
    115.3 KB · Views: 6
  • Like
Reactions: 1FastBrick

shakenfake

Moron
Sep 15, 2022
322
125
43
Shlumpt, TX
@2004LB7 Not yet. I have been too busy to spend time on it. I do plan on doing it at some point.

@Ron Nielson I am not sure I follow completely. So put them both in but undo pos on one. Test in the morning and record data. Swap batteries (physically or just plug one pos in and remove the other one?) let it sit and retest. Am I checking with key on engine off or should I be trying to start the truck?

@darkness My dad was telling me about some battery tester/charger thing he bought. I'll need to make a trip over there and find out. I have no idea why he bought a battery tester other than our 4 (yes count them 4) battery chargers do not work in some capacity or another.
 

shakenfake

Moron
Sep 15, 2022
322
125
43
Shlumpt, TX
Tonight I will try and start it on one battery (The one I believe to be the good one). If it starts I will leave it and check voltage at the alternator.

Next I will swap batteries and try to start it on the one I think is bad.
 

Ron Nielson

Active member
Oct 11, 2009
766
144
43
Berryton, KS
When I test these batteries should I be testing them one at a time? Meaning undo the terminals at each battery. I don’t want to get false readings and I’m not too sure on it.

Also to test the battery does it matter if I test it right after driving or should I be letting it sit for a few hours?
Noob questions I know but just want to get it right.
What you are trying to do is to test both batteries after being charged (after driving). They should have nearly the same charge. If you let the truck sit overnight, the batteries should retain their voltage. If you have a parasitic draw, the draw should draw down both batteries because they are both connected and in the circuit. But let's assume no parasitic draw. That makes it a little easier.

1) After driving, disconnect both negative cables. Do the voltage testing, and write them down - driver side, passenger side.

2) Next morning, do the testing again, write down the new voltages, and compare - they should be the same as the previous reading.

If one battery significantly changes voltage lower overnight, that's very likely your problem battery.

3) Attach the ground for one battery, crank the engine for say 10 seconds (or until it starts). If possible observe the voltage while cranking and write it down with your other test results. This puts an electrical load on the battery, just like a carbon pile tester would do. Check the voltage on the connected battery. Write it down with your other readings. Disconnect the negative cable on the tested battery.

On the other battery, attach the negative cable and crank the engine for the same amount of time. Check the voltage on the 2nd battery, and write it down with your other readings.

3) Compare the two tests. If one battery significantly changes voltage lower, that's very likely your problem battery.

You can do a straight voltage test with a volt meter. Test probes on the battery terminals themselves, not on the cable connector or outside of the cables. A carbon pile tester would be better but few of us has such a tester.

The purpose is to determine if one battery is causing problems but not the other. If both batteries have both cables connected you'll get a "combined" test result and what you want is an individual test result. I must say it is not imperative to wait overnight, but I was charging both of my batteries overnight and in the morning, the test would look 'good', both batteries fully charged, but within an hour it wouldn't start the truck. Now how could that be? One battery had a short and the way I found out which one was to do separate the battery testing. That's why when you take a dual battery vehicle for testing, they need to take one of the batteries out of the circuit so they are testing only one battery, then the other. And that's what you are trying to accomplish.
 
  • Like
Reactions: shakenfake

shakenfake

Moron
Sep 15, 2022
322
125
43
Shlumpt, TX
Test part one done here are the results

Key off: 12.47 both batteries
Key on engine off: 12.22 both batteries
After a drive (5-10 minutes with 5 minutes of idling and revving in the driveway), negative disconnected from both batteries, key off: 12.74 on the suspected bad and 12.91 on the suspected good.
 

2004LB7

Well-known member
Dec 15, 2010
7,000
2,154
113
Norcal
Now you wait at least a few hours. Best one day. Then measure voltage. And see if each battery has the strength to turn over the engine
 
  • Like
Reactions: shakenfake

1FastBrick

Well-known member
Dec 1, 2016
2,549
1,080
113
Junkyard
Old school analog carbon pile load tester never let me down!!! I have the OTC 3181.

When I was in the shop, The #1 Failed battery was an Interstate, followed by the AAA batteries and the Autozone specials...
 

1FastBrick

Well-known member
Dec 1, 2016
2,549
1,080
113
Junkyard
@1FastBrick I currently have three AAA batteries. One in my Silverado which has been in there for maybe 2 years now? And then these two.
Oh they are some crappy batteries... AAA always leaves the customer holding the bag too... You need to put an old school tester on it as James mentioned. If that battery has an issue, it will show you.
 

shakenfake

Moron
Sep 15, 2022
322
125
43
Shlumpt, TX
Got busy yesterday. This morning I checked the batteries, 12.45 on the suspected bad and 12.65 on the suspected good. Both went down about the same amount however that 12.45 is down below where I would think batteries should be charged at.
I did not crank them. Family should be here for the super bowl and I will get someone to record the meter while I crank.

Do yall have any recommendations for a carbon pile tester?
 

1FastBrick

Well-known member
Dec 1, 2016
2,549
1,080
113
Junkyard
Been a while since I looked. I think Harbor Freight had one. Otherwise the OTC 3181 has served me well.

Not sure what others are using.
 

shakenfake

Moron
Sep 15, 2022
322
125
43
Shlumpt, TX
Well now it must be a draw for sure. 12.4 a few hours later when I went to check before I did the test.

One thing I must ask, does cold weather affect a batteries voltage? This is a condition that I only ever see in the cold. 40 or so. Right now I am actually NOT having the condition with only one battery attached. Gah so frustrating.

Anyway test results seemed to be normal operation. After starting the truck the battery voltage was about 12.05 on the "good battery"
 
Last edited: