S475 upgrade to s480 question

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
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So, got a machined cover and s480 wheel a while back thinkin this was a drop in deal to convert my 475 to a 480. Well it don't seam so. The 75mm wheel slides on the shaft and sits in a groove on the back plate, putting the 480 wheel on puts it outside this groove and rubs the back plate. Here are some pics of what in talking about

75mm wheel on and in the groove of the back plate
hy4u9a6u.jpg


The groove
eru9ujyt.jpg


With the 80mm wheel on
na9e5a4y.jpg


In my searching before doing this I never found anyone who has done this so this kinda caught me off guard. Obviously there is nothing I can do tonight about this but what am I to do? Do I take it to a machine shop and have them mill it to a certain spec or does someone have one laying around I can buy or ???.
 

wsmithduramax

<--- Home Made!
May 4, 2009
474
0
16
Windsor, CO
Thats a bummer, I was really hoping this was going to work out for you, cause I was hopeing to do it as well on my s475, Im not sure why you couldn't take it and have it milled out to fit the wheel. Hopefully thats all it takes. Good luck bud, Keep us posted, and sorry im not much help:eek:
 

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
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Lol it's all good man. If that's the case, this is gunna wait till this winter. Not gunna have my "a/c ed" vehicle being down lol
 

Burn Down

Hotrodder
Sep 14, 2008
7,092
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Boise Idaho
It's just aluminum it should machine itself down in no time...:D JK that sucks... You could have the backing plate machined or purchase a new one.
 

Chevy1925

don't know sh!t about IFS
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Oct 21, 2009
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IIRC Trent mention something needing to be machined if I wanted to set up to an 80 from my 75.

i know the cover has to be done but i thought thats all there was to it, guess not lol

It's just aluminum it should machine itself down in no time...:D JK that sucks... You could have the backing plate machined or purchase a new one.

hahaha or just take a grinder to it real quick :D

Mark at Danville was going up mine for real cheap. Might give home a call

If i get it machined, ill probably just take it some where. between shipping and all that, it would probably just be easier to do.
 

DPC

Member
Jan 2, 2012
323
1
18
Adams, TN
I went from a 466 to 475 wheel. I took the center section to a machine shop and they turned it in a lathe. It only took about 20mins.
 

coker6303

Keep Calm and Chive On!!
Aug 6, 2009
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Will the cover need to be machined as well? I would be willing to bet it does from the 60-64mm swap I saw a buddy of mine do on his dodge.
 

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
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I went from a 466 to 475 wheel. I took the center section to a machine shop and they turned it in a lathe. It only took about 20mins.

did you just have them turn it out to the same gap that is between the old wheel and groove?

Will the cover need to be machined as well? I would be willing to bet it does from the 60-64mm swap I saw a buddy of mine do on his dodge.

yes, cover will have to be machined. i bought the wheel and cover from newly and the cover is already machined and ready to go. boy is there a big difference from a 75 to a 80 lol


im almost kinda wanting to buy a backing plate so i can sell the 75 as a complete setup for someone that wants something they can drop right in.
 

Chevy1925

don't know sh!t about IFS
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Oct 21, 2009
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:roflmao::roflmao::roflmao: well i mean, the limo did beat Lilly on a tow tune..........built by you :D
 

SSchmi5519

LLY Cult Leader
Oct 19, 2008
3,387
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Arizona
:roflmao::roflmao::roflmao: well i mean, the limo did beat Lilly on a tow tune..........built by you :D

its hardly a tow tune ya jackass. I just built it hot because all you wanted was a "tow tune" to break the engine in on.

So I was like


tumblr_m39fjcNtXv1r0a7zw.gif





:devil: :devil: :devil: :devil: :devil: :2birds: :spank:
 

TeaBagger2006

Im a Garrett Nut Swinger
May 11, 2008
3,123
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Bis ND
I always wondered about his so called TOW TUNA james seems to lay the chilli down on people with........ definitely so me wasabil on that tuna