Return rubber line keeps popping off

corybe1983

New member
Nov 1, 2024
5
0
1
Oklahoma
2016 duramax cp4 replacement cleaned everything new injectors new return lines cleaned tank

Fuel return rubber hose under ear keeps popping off

Only thing I can think of pump inside tank is clogged any suggestions
 

corybe1983

New member
Nov 1, 2024
5
0
1
Oklahoma
I meant fuel line on return off tog of cp4 driverside u shape hose to return under egr keeps popping off and is spraying fuel. Truck runs and drives no dtc

I cannot figure it out is there a possibility the return on the tank is clogged. As I have shoved air through those lines and no clogs to the tank
If tank pump was clogged would this happen
 

corybe1983

New member
Nov 1, 2024
5
0
1
Oklahoma
There is no pump in the tank. Did you have a cp4 failure and not flush everything out?
I cleaned everything 2 times put truck back together have exergy fpr in there new injectors new return and feed new rubber hose on driverside under ear bent like u shape and it's popped off everytime I drive it it lasted 40 minutes this last time so I am kinda stuck tanks been cleaned also not sure what else to try it doesn't leak at idle
 

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
21,660
5,806
113
Phoenix Az
I’d monitor your fuel pressure on the return side. It’s regulated to 40-45psi. You may have a regulator issue causing it to be too high