Return rubber line keeps popping off

corybe1983

New member
Nov 1, 2024
5
0
1
Oklahoma
2016 duramax cp4 replacement cleaned everything new injectors new return lines cleaned tank

Fuel return rubber hose under ear keeps popping off

Only thing I can think of pump inside tank is clogged any suggestions
 

corybe1983

New member
Nov 1, 2024
5
0
1
Oklahoma
I meant fuel line on return off tog of cp4 driverside u shape hose to return under egr keeps popping off and is spraying fuel. Truck runs and drives no dtc

I cannot figure it out is there a possibility the return on the tank is clogged. As I have shoved air through those lines and no clogs to the tank
If tank pump was clogged would this happen
 

corybe1983

New member
Nov 1, 2024
5
0
1
Oklahoma
There is no pump in the tank. Did you have a cp4 failure and not flush everything out?
I cleaned everything 2 times put truck back together have exergy fpr in there new injectors new return and feed new rubber hose on driverside under ear bent like u shape and it's popped off everytime I drive it it lasted 40 minutes this last time so I am kinda stuck tanks been cleaned also not sure what else to try it doesn't leak at idle
 

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
21,678
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113
Phoenix Az
I’d monitor your fuel pressure on the return side. It’s regulated to 40-45psi. You may have a regulator issue causing it to be too high