If I remember right the 506 circuit had a short in it. I would have to look at my receipt to be sure though.
The charge wire on my truck runs back through the red junction box above the power steering pump and ties directly to the positive battery cable that runs around from the driver's side battery to the starter. I believe that wire has a fusible link built into it, but there is no fuse anywhere that I see. As I recall, every truck from 01-07 was designed like that. They changed it with the LMM.
I'll post the wiring diagram for the charging circuit as a reference for anyone else who is looking for information on it, but as you can see, the alternator does not charge back through any 175A fuse. There is only a fusible link in the charge wire.http://www.justanswer.com/chevy/7k3a2-lb7-code-po380-head-gasket-r-r.html
Josh,
I will post a link to the gm bulletin for the 175 amp mega fuse.
The lmm have the fuse on the passenger side firewall.
On lb7 as the op has and is listed in the bulletin, the megafuse is under the ubec case.
This is a common problem.
In fact the loose connection could have been a solder joint in the ecm.
Hopefully the truck is no longer a problem.
I'll post the wiring diagram for the charging circuit as a reference for anyone else who is looking for information on it, but as you can see, the alternator does not charge back through any 175A fuse. There is only a fusible link in the charge wire.
Ok josh,
I will have to check out my train of thought here.
I just had it in my mind when that megafuse blows the alt does not charge.
My techs have had it happen before on several occasions.
And we found no charge and popped megafuse.
Maybe it effects something else. Or is not directly charging through the fuse.
I will try and research a bit more because I feel very certain on this.
But from your schematic it does not make sense.
Why does the bulletin list the 175 amp fuse as well?
If the 175-amp battery fuse OR circuit 506 is open, no voltage will be present on circuit 506 at the PCM. This will cause the P0380 to set. The ECM monitors the glow plug signal using circuit 506. The ECM expects to see battery voltage on circuit 506 when the glow plugs are commanded on. If no voltage is present on circuit 506, the ECM will stop sending the turn on voltage to the generator L terminal circuit 25, causing the no charge condition and the P0621 to set.
Ok josh,
I will have to check out my train of thought here.
I just had it in my mind when that megafuse blows the alt does not charge.
My techs have had it happen before on several occasions.
And we found no charge and popped megafuse.
Maybe it effects something else. Or is not directly charging through the fuse.
I will try and research a bit more because I feel very certain on this.
But from your schematic it does not make sense.
Why does the bulletin list the 175 amp fuse as well?