I think you where smarter to take the bed off. I didnt do that and had a 1/2 tank of fuel in the sucker.....It was kinda a pain in the butt and lots of dirt every where.
Im just not crazy about cutting a hole in my tank. I have decided to run the TTS Pickup for a LBZ. It does similiar to what your explaining. The vent on top of the factory LBZ pickup is large, So what they do is get you to hook your fuel line now to the vent spot to suck fuel through and then the factory pickup spot is now used for the vent..When installing Air Dogs (including mine) I have cut the flexy line (stock supply line) off the sending unit and then used a quick connect to connect the return line to the factory supply line. If you want to return fuel to the bottom of the tank you could hook it up this way without cutting the stock supply line. Never had problems with foaming on any AirDog pumps that I've installed either way. The only thing I would consider tapping into the bottom of the tank for is a supply bowl but since I've never had a problem with a drawstraw I don't see the point.
The grommet that comes with the Air Dog fits very tight. I would pressure wash the top of my fuel tank without any worries that water would get in the tank. I have installed Air Dogs with the return going into the filler neck with no problems, I have also installed them without using the pickup and they do just fine pulling fuel through the factory pickup. I have never been told about any problems with foaming or air problems on the Air Dogs I've installed and I have run with my low fuel light on for a long time without sucking air. I've raced with the low fuel light on all day without any loss of performance. There's no need to put so much thought and engineering into it - lots of trucks have been running these pumps installed per the instructions with no problems.
Dale Rich posted it awhile back aka unbroken
:secret: