Another wacked out plan

2004LB7

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Since my mind never stops and I'm always looking at doing what most never think of, here is my next pitch for a possibly crazy idea. A torch that is an alternative to the common oxy/acetylene variety

So, I've used the oxy/acetylene for most my life. While arguably the best combo and has a wide support system for refills, valves, gauges, etc.

But... The fuel and especially the oxygen run out too quickly. At least they always seem to be empty when I need them most. For larger jobs you end up pushing around the big S/K/T/4K tanks that weight a ton. Very difficult to bring up to the roof to braze refrigerant lines or throw into your vehicle and take anywhere.

So... I've always wanted the smaller torch kit with the run time of the larger. I've enjoyed using propane (BBQ bottle) in place of the acetylene as it has drastically longer run time from each bottle. The only problem now is the oxygen. You could go through 100 oxygen bottles for each propane.

That leads me to... Nitrous oxide. It seems there have been little research or use of this in a torch. The only one I was able to find was a now discontinued Microflame torch. There are a number of videos from people who still use them with butane and the whipping cream recharge kits. Seem to produce a vigorous flame that should be able to at least braze and heat steel for bending with the right torch tips

Now... I have two of the E sized oxygen tanks. I was thinking about using one for the fuel and the other for nitrous oxide and modifying the valves to make refilling easier. Propane is easy. I could easily transfer some from a BBQ tank but I have zero experience in getting nitrous oxide. I know medical grade requires licensing or at least proper paperwork. Food grade is the same for similar quantity. That leaves me with auto/racing use.

What kind of connection or fittings will they accept? Will they take an AN connection? Do you think they would fill a type E oxygen bottle (even if I remove the paint or other "medical" markings)? Anyone see any major hurtles to getting it filled? How would you do it to reduce the chance of getting turned away?

If I go through with it I will definitely give you updates on the performance.
 
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2004LB7

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Here is a video of the Microflame torch. Lighting the flame starts around the 4:50 mark.

[YOUTUBE]ntvdaIHustY[/YOUTUBE]

And a picture of the oxygen E tank. For those not experienced with it. They stand around 25" tall and about 4.5" wide

31iRfRLsDkL.jpg
 
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gmduramax

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I’m sure you can find a nitrous tank that’s similar sized. That way you won’t have trouble filling it.
 

JoshH

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you gain that much more volume going to N2O vs just straight oxygen?

That's what I'm wondering. Is the storage pressure of nitrous that much higher than oxygen? Given the same size bottle, I can't see how you would get more use out of nitrous unless the pressure is significantly more.
 

2004LB7

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My math is probably wrong but I calculate 2.14 lbs of oxygen for a straight 02 fill vs 2.34 lbs of equivalent oxygen in a N2O fill. if this is correct it may be a step backwards because of the increased bottle weight due to having to carry around all the nitrogen.

maybe someone else can check my math

Nitrous Oxide
Element--------Atomic Mass--------# of Atoms--------Mass Percent
Nitrogen-------14.0067-------------2-------------------63.648%
Oxygen--------15.9994-------------1-------------------36.352%

E Tank has a 6.44 lbs of N2O capacity

6.44 x 36.352 (Mass %) = 2.34 lbs

__________________________________________

Oxygen weighs 0.001429 gram per cubic centimeter

Type E cylinder has a gas volume of 680 liters. 680 liters x 1000 = 680,000 cubic centimeters of oxygen

0.001429 x 680,000 = 971.72 grams or 2.14 lbs



maybe there are other suitable oxidizers... maybe I should try a propane/florine torch :D
 

Chevy1925

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does that account for the fact that nitrous is filled via weight and oxygen is filled via pressure?
 

Trimox

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What James said.


N2O: http://www.airproducts.com/Products...erties/physical-properties-nitrous-oxide.aspx


Gas Density @ 70°F 1 atm (lb/ft3) 0.1145
Specific Heat @ 70°F (Btu/lbmol-°F) 9.17


O2: http://www.airproducts.com/Products...al-properties/physical-properties-oxygen.aspx



Gas Density @ 70°F 1 atm (lb/ft3) 0.0828
Specific Heat @ 70°F (Btu/lbmol-°F) 7.03




If I am reading this wrong please correct me.



Pressure and temp being equal O2 will weigh 28% less but produce 24% less heat. N2O bottles are usually filled to around 1000 psi, where as O2 bottles are filled to 2000 psi. So you would end up with less run time and weight out of N2O than O2, but more heat out of the N2O.


Would be a good experiment.
 

2004LB7

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The N2O is liquid at 1000 psi and tank volume is 6.44 lbs

O2 is gas at 2k psi and a volume of 680 liters.

Thats why two different methods of measurements. But converted to lbs in the end
 

2004LB7

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That's what it seems like. Maybe 10% if you squint your eyes hard enough

So, is there another oxidizer that is obtainable and can be held in liquid form in an aluminum cylinder that would contain more molecular oxygen the just straight O2? I'm thinking not
 

2004LB7

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No, with CO2 the oxygen is too tightly bound the carbon to promote combustion. It would take more heat then the flame would produce to diss-associate the oxygen from the carbon

How about an oxigenated fuel plus oxygen or NO2? Nitromethane torch anyone?
 

TheBac

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This has been fun reading. I like screwy, wacked out stuff I know nothing about. :rofl:
 

2004LB7

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Yeah, I've known about oxy/gasoline torches for years. Never used one though. I think the problem with them is they can't really make a reducing flame, only oxidizing. This makes it unsuitable or undesirable for brazing or welding. From my understanding, It does work wonderful for cutting.

The other issue, for me at least, is pressurizing the tank to force the fuel out the tip. Propane is self pressurizing while gasoline will need to be charged with something, preferably inert or wont support combustion. And I would need to install a siphon tube to make it draw the liquid and not the pressurizing gas. This would add additional complexity for a home brew system

If I was to do it I would seriously consider diesel instead of gasoline.
 

2004LB7

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Anyone have any idea what compatible torch ends are available for this? What brands my interchange with it?

I was given this cutting torch by a friend before he moved out of state. It is really well built. Seems higher quality then the Victor or Harris brands I've used before. I've looked all over Google for more information on it. Only one post where someone on the welding forums stated it was cheap Asian junk

If possible I would like to find some torch ends / mixers and nozzles that would fit the handle. If not I'll likely just get a new set. In the welding thread mentioned above, one thought AirCo might interchange with it.

Anyone else have experience with this brand?

Lable says: UND Labs Inc. cutting attachment issue No AU 7305 Type CW20 Tanaka
 

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2004LB7

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I looked through their website too with no luck.

I seen that one on eBay. I wonder what the difference is between the CW20 and 10