I have bushed fronts and heims in the rear. I just have cheap eBay heims and they haven't locked up and don't make noise.
I suggest you become a vendor if you are trying to sell your own products
After digging around i think i might try summit brand 3/4 rod ends on both ends, qa1 tube adapters, and some 1 3/4" od, 1 1/4" id .25 wall thickness dom tubing and see if it holds up to pulling.
You can use a square tubing that will be much stronger and it wont need to be 2" ID
round is stronger equal pressure the whole way around
no sir. its not like trying to crack an egg in the palm of your hand type deal.
If it were mine, I'd go bigger diam. on the tubing but I like 'em stout with little or no flex. To help with that, keeping them as flat as possible should help the round tubing with deflection. The more axial the loading on them, the better.
C-ya
ok im not gonna argue
You can use a square tubing that will be much stronger and it wont need to be 2" ID
You would have to use pretty thick-wall square tubing for it to be stronger. Every set of bars I've seen made out of square tubing have bent, both single bars and triangulated bars. The first set of bars i built for my truck were 1/4" wall, 1-1/2 box and were bent front to back and side to side. All the bars we build are now made out of either 3/4 i.d. DOM tubing or usually 1-1/2 i.d. DOM tubing with heim joints.