If he is unplugging the harness and it still won't give him any gears, (should give him 3rd and reverse) I don't care about limp mode or codes. He has a mechanical issue inside the trans. And since we know the pump is drawing and pumping fluid we can rule out a few things.
Best way to diagnose anything is start with the basics. No need to diagnose the electrical side of things until the trans will at least give him 3rd and reverse through hydraulic default.
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If he is unplugging the harness and it still won't give him any gears, (should give him 3rd and reverse) I don't care about limp mode or codes. He has a mechanical issue inside the trans. And since we know the pump is drawing and pumping fluid we can rule out a few things.
Best way to diagnose anything is start with the basics. No need to diagnose the electrical side of things until the trans will at least give him 3rd and reverse through hydraulic default.
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Mike, I don't think he's saying it means there is no electrical problem. I think what he's saying is regardless of any electrical problem, there should be reverse and 3rd if you unplug the harness at the back of the trans. If it doesn't, there is something mechanically wrong in the transmission. Is that not correct?
The allison WILL give you 3rd and reverse with NO electric input of any kind. If you have no forward or reverse with the main harness unplugged you have internal problems!! Period!
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Wrong. disconnecting main harness is anot a fool proof that you don't have an electrical problem. Go look at a wire diagram and you will see.
The port on the bottom of the bellhousing right beside the spin on filter. It is a tap into mainline pressure. You said earlier you removed that, started truck and fluid gushed out. Is that correct?
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Have you tried spinning the driveline by hand? A guy once brought me one he had assembled himself. In neutral if I grabbed the driveline I couldn't spin the shaft. He had clutches misaligned & binding up. When you put the extension housing or rear cover on the trans did it go together easy?
I only know the things I have seen myself.