Has anyone taken LBZ radiator, intercooler, basically the front stack, fan clutch, shroud etc. and installed this in lly? I searched but didnt find what I was looking for. I am looking for these parts if this is doable or has been done.
I'm not 100%, but I think I read before the radiator support was different for the LBZ radiator since it is about 2 inches taller. The intercoolers are the same size, but the LBZ uses a plastic cold side with a quick connect, and yes the lower radiator hose hookup is different on the LBZ as it is larger and uses a quick connect. Why are you wanting to switch?
The biggies are to replace the turbo mouthpiece with an LBZ, AFE, or S&B, upgrade the intake to a better sealed unit that pulls in true cold air instead of air by the cooling stack, and some ECM changes with EFILIVE wake them right up and cool them down. Others have also added in an engine oil cooler to help. Fix the crappy GM intake tract, block the EGR, and do a tune and you will see cooler temps I bet.
http://www.mishimoto.com/chevy-duramax-2500-thermostat-low.html
dirtymax36 beat me to but try swapping thermostats before you dump all that money in swap cooling stacks... Opens at 174* and 180*
go to mishimoto.com and take a look at their lower temp thermostats. pretty cheap fix i pull heavy loads with my lly in the summer and it never gets over 200. from what it sounds like me and you about have the same mods as far as the stuff goes. hope this helps!