This is a spin off from another thread.
I am nearly done with my piston bowl design and hope to cut the first one this weekend. I have used a FEA program to try and refine what I think is a reasonable compromise that does not require a significant reduction in compression ratio.
For background, here is the analysis of a stock LLY piston showing where the stress exceeds the strength of the material.
And here is a delipped piston under the same load. Note that it is NOT stronger than the stock piston.
Here is my latest design:
This maintains the stock compression ratio leaving some room for valve relief cuts if need be.
IF the FEA can me trusted, the design is 50% stronger than the stock configuration.
The cast pistons have a steel band embedded in them which I need to miss for the new design. So wish me luck when I cut the first one since I don't know exactly where it is on the blanks I have bought for this project.