My advice on rebuilding stock turbos is to not waste your time or money. Run it until it breaks and then buy a used one for a couple hundred bucks from someone that upgraded and repeat the process.
My current turbo isn't really broken at all, but the vanes are starting to stick which is hurting my MPG. I was looking at pulling it apart, cleaning the rust out (likely cause of sticking), adding a very, very thin layer of high temp (nickel-based) antisieze to it all then reassembling, but I figured I would do a quick rebuild of the rotating assembly while I was in there already. The Garrett rebuild kit seems very easy to install and I figured I would have everything cleaned and balanced before I put it together again.
I was looking at doing something like this:
http://www.forddoctorsdts.com/articles/article-06-05.php
Given the situation would you still just junk the turbo and try another one?
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