Glad I wasn't on a main road when it happened! Ill post some carnage pics once I get the diff cover off. There's a nice crack in the housing....
Did this to ours few weeks ago, new gears, spool, and axles in april. Pinion sheered clear off just below the splines. 2.6 truck with 4 315 bfg's on rear on the tightest track of the year. At least we werent going down the highway!
Polish the edges off the chipped gear teeth, JB Weld the case, and back in business Add some duct tape to hold the pinion nut in place this time.