Cracked Piston solutions?

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
21,685
5,840
113
Phoenix Az
I ask two well respected engine builders about the balance deal before deciding. The weight difference for Rpm range was not enough to be concerned with. If spinning 8k they said certainly do it, but no need for less than 4k engines.

I posted the actual weight difference on here back in 2010 under my Cracked Piston thread.


Sent from my SAMSUNG-SM-G870A using Tapatalk

i respectfully disagree, i have talked and worked with some well known builders as well. i dont speak from second hand info either. what ive posted is exactly what ive seen personally from throwing heavier pistons in an unbalanced, stock block. pull that engine down you threw the pistons in and post up some pics of the bearings, they wont look happy and clearances will be pretty open and as i stated before, its more weight/harmonics on a known crank issue.

if you dont care and dont mind the engine failing at some point to try this, its one thing but when you want it to last and dont want the put the money into an engine, thats a different story. Blake also aint no newb to it either, i dont doubt what hes seen as we talk about stuff/ideas all the time
 

JDPlowboy

Member
Feb 6, 2011
624
0
16
34
i respectfully disagree, i have talked and worked with some well known builders as well. i dont speak from second hand info either. what ive posted is exactly what ive seen personally from throwing heavier pistons in an unbalanced, stock block. pull that engine down you threw the pistons in and post up some pics of the bearings, they wont look happy and clearances will be pretty open and as i stated before, its more weight/harmonics on a known crank issue.



if you dont care and dont mind the engine failing at some point to try this, its one thing but when you want it to last and dont want the put the money into an engine, thats a different story. Blake also aint no newb to it either, i dont doubt what hes seen as we talk about stuff/ideas all the time



So how does a stock engine that isn't blueprinted last 300k?
 

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
21,685
5,840
113
Phoenix Az
So how does a stock engine that isn't blueprinted last 300k?

all stock engines are blueprinted to an extent. you mean balanced. its stock, no added hp or rpm, and gm accounts for MOST of the weight in the crank counter weight and balancer/fly wheel. its the same reason you dont put an LBZ balancer on a LLY or vise versa and so on ;)
 

ikeG

Oughta Know Better
Apr 19, 2011
2,465
148
63
Western PA
www.facebook.com
Best thing to do IMO, if time and $ were available, would be to get a set of Motorsports cast pistons and have the pins lightened to make up some(hopefully all) of the weight difference.

Sent from my XT1585 using Tapatalk
 

kidturbo

Piston Tester
Jul 21, 2010
2,540
1,378
113
Somewhere On The Ohio
www.marinemods.us
Found em...

4 grams diff on stock LLY vs Mahle [+.020" I think] with valve reliefs.

I was gonna say only 4g earlier but didn't wanta commit. Been told that 1.5g range is not uncommon within a set, so your only talking about 2.5g difference from stock. In a Duramax, that's like the least of your bottom end worries...
 

Attachments

  • Iphone- 767.jpg
    Iphone- 767.jpg
    150.8 KB · Views: 70
  • Iphone- 504.jpg
    Iphone- 504.jpg
    130.3 KB · Views: 66
  • Iphone- 595.jpg
    Iphone- 595.jpg
    154.5 KB · Views: 74
  • Iphone- 429.jpg
    Iphone- 429.jpg
    122.2 KB · Views: 67
Last edited:

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
21,685
5,840
113
Phoenix Az
Found em...

4 grams diff on stock LLY vs Mahle [+.020" I think] with valve reliefs.

I was gonna say only 4g earlier but didn't wanta commit. Been told that 1.5g range is not uncommon within a set, so your only talking about 2.5g difference from stock. In a Duramax, that's like the least of your bottom end worries...

LLY piston is not the same as an LML piston though....
 

JDPlowboy

Member
Feb 6, 2011
624
0
16
34
An injector not flowing the same as its neighbors would have more effect on the rotating balance than this
 

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
21,685
5,840
113
Phoenix Az
guys.... an LML piston weights ~834 grams. that ~46 grams difference PER PISTON going off the weight Kid posted and ive seen race cast vary as much as 4 grams.
 

JDPlowboy

Member
Feb 6, 2011
624
0
16
34
You are correct.. LML has more meat in it so should be heavier. Someone toss one on a digital scale for comparison and we will know for certain. The LML and Mahle look to be same dang piston from what I recall. Lot closer looking now than the old LLY's.



:hug:



I'll have 8 on the table this afternoon. 6/8 were found cracked while I was doing hwadgaskets.
 

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
21,685
5,840
113
Phoenix Az
You are correct.. LML has more meat in it so should be heavier. Someone toss one on a digital scale for comparison and we will know for certain. The LML and Mahle look to be same dang piston from what I recall. Lot closer looking now than the old LLY's.

:hug:

actually they are lighter. you wouldnt think so though
 

Chevy1925

don't know sh!t about IFS
Staff member
Oct 21, 2009
21,685
5,840
113
Phoenix Az
Humm... Isn't the pin dia larger on the LML?

If so, that might just be a diff between years. We may be comparing apples to oranges. I would call Mahle and ask them. $1 says apples to apples it comes back to couple grams.

nope, difference is the width in the wrist pin head of the rod and wrist pin is shorter and lighter. Mahle uses the same pistons from 01-16 engines as they will still fit an LML rod just fine.
 

S Phinney

Active member
Aug 15, 2008
4,008
18
28
Quncy, Fl
You can take 50 grams from the pin without issue. It isn't hard to weight match those items. For a stock balance they are within 2 in/oz on balance. Performance balances are within .5 in/oz. people always refer to grams because of static weights when they match numbers. In the end anything over about 12 grams difference you will feel. The part you can't see though is the damage occurring to the bearings. Balancing is cheap. 250 to 350 depending on where and who is doing it. I got a set if Fingers pistons to within 34 grams on a previous balanced crank that had been done with Arias forged as the pistons. There is a noticeable difference in a balanced motor versus a stock item assembly.


Sent from my iPhone using Tapatalk