Cp3 exploded!

xcablb7

New member
Feb 8, 2009
536
0
0
Fall River
oh but the internals of the pump exploded and pushed the plugs out it sounds like a bucket of change when you shake it lol
 

RKTMech

Idiot with a wrench
Aug 18, 2008
936
0
16
The Norco's
I have heard of excessive muffler bearing resonance causing fuel pressure fluctuations and the dreaded youcouldnthavedoneanything to prevent it problem!:hug:
 

dmaxfireman

'Can do' kind of guy
Apr 8, 2007
2,329
1
38
CT
i heard banks had all of their cp3's fail over 5k rpm then had to modify them somehow.....
 

JoshH

Daggum farm truck
Staff member
Vendor/Sponsor
Feb 14, 2007
13,704
765
113
Texas!!!
I have also changed one in an LB7 that had the same thing happen, but to a lesser degree. The truck was actually still running! It was leaking fuel like an SOB, but I drove it in the shop. I was shocked (and confused on how it could still run) when I got down to the pump. I posted pictures in a thread on here somewhere.
 

JustinD

Plow Truck
Nov 21, 2008
2,067
0
36
42
Tiverton Rhode Island
Wow! It still ran! I had no such luck, atleast they sent another Duramax to tow me back to the shop and not a Powerstroke!!! Good to hear that it has happened before..........and its not just me.
 

Bryce418

Still slow
Oct 5, 2009
611
0
0
I'm pretty sure what happens to the pumps is the rod bearing seizes and the "rod" starts breaking off the feet of the pistons which then push out the plugs. :(
 

JoshH

Daggum farm truck
Staff member
Vendor/Sponsor
Feb 14, 2007
13,704
765
113
Texas!!!
So you think pieces of the pump got returned to the tank and then sucked up into the filter?
 

McRat

Diesel Hotrodder
Aug 2, 2006
11,249
26
38
64
Norco CA
www.mcratracing.com
The copper is from the thrust bearings on the crank. The crank is a short stroke unit that is surrounded by a floating triangle. On each of the three cylinders is cup which rides on a side of the triangle, a spring inside to keep the cup on the crank, and a piston (which looks like a valve, the "stem" is the piston, and the head is the "rod").

When the pressure regulator restricts the fuel to the cylinders, they can't travel all the way down to the crank. This is what controls the output, fuel starvation to the cylinders reduces the stroke of their pistons, pumping less fuel.

Those 3 freeze plugs are so they can machine the cup/cylinder bores. When the triangle is allowed to rotate out of position (normally by a cup stuck up in it's bore), the next revolution crams the vertex of the triangle up into a cup. Somthing has to give. BANG, shit busts off, and the freeze plugs push out by debris wedged in between the triangle and the case.

I've lost two pumps, and had the injectors tested afterwards. No problems. But certainly clean the rails throughly.

The reason the debris doesn't go out of the pump and into the rails, is because the high pressure side is somewhat isolated by small passages and is feed by gerotor pump from the tank, not the crankcase fluid which is for lubrication and is not pumped into the high pressure side.