Busted Danville pinned pump

jlawles2

Well-known member
Jan 28, 2010
1,057
39
48
Danbury, TX
Anyone ever thread the pin into the impeller then used thread locker? Instead of dowel pinning in the end like a key, on several of our hydraulic jacks, when they put the large diameter piston onto a stock chrome rod, they thread a setscrew crossways to lock the piston and rod together. Seems to keep them from spinning off when the jack gets twisted under load.
 

LBZ1991

New member
Nov 21, 2014
215
0
0
Winfield, MO
Obviously the Danville one would have nothing to do with a engine problem. The weld broke holding the dowel in. My housing you can see how it just ate the dowel as it worked it's way out. Now if snapped the pin ya I could see it then.

You're saying the dowel was welded? I've installed a danville pump and it was just pressed in like a normal dowel would be.
 

JoshH

Daggum farm truck
Staff member
Vendor/Sponsor
Feb 14, 2007
13,712
773
113
Texas!!!
The pinned pumps I've seen used what looked like a roll pin.
 

FSUwelder1212

New member
Oct 18, 2012
92
0
0
Since the issue doesn't seem to be the pin shearing, but rather coming out. I would think if you used a bit shorter pin and then plug welded both ends of the hole shut, that would solve the issue. I don't think it would be all that difficult either.
 

x MadMAX DIESEL

<<<< No Horsepower
Dec 30, 2008
7,535
1
38
34
Lexington, Ky
Since the issue doesn't seem to be the pin shearing, but rather coming out. I would think if you used a bit shorter pin and then plug welded both ends of the hole shut, that would solve the issue. I don't think it would be all that difficult either.



Or a roll pin woulda been cheaper and imo the best option
 

Ne-max

I like turtles
Nov 15, 2011
3,361
64
48
Lincoln, Ne
This cracks me up. It is just like cranks breaking after the alternate fire cam swap. No matter what you are doing you are going to have a percentage of failures on any product out there. I think you guys are thinking way too hard about this. Let's be real. How many have we really seen fail?

I do think with the RPMs out these trucks are starting to push they will have to do like the Cummins guys do and remove little bit of fin off the impeller.
 

FSUwelder1212

New member
Oct 18, 2012
92
0
0
Or a roll pin woulda been cheaper and imo the best option

Roll pins are hollow though so I'm not sure it would have enough CSA to keep from shearing. People shear welded pumps so there is def some substantial force.

Although I believe welded pump failures are due to not understanding that strength of the weld is derived from the throat and welding it as a square butt configuration is not providing sufficient throat, which could be solved by beveling the shaft and/or the impeller bore.
 

TheBac

Why do I keep doing this?
Staff member
Apr 19, 2008
15,610
1,866
113
Mid Michigan
This cracks me up. It is just like cranks breaking after the alternate fire cam swap. No matter what you are doing you are going to have a percentage of failures on any product out there. I think you guys are thinking way too hard about this. Let's be real. How many have we really seen fail?

I do think with the RPMs out these trucks are starting to push they will have to do like the Cummins guys do and remove little bit of fin off the impeller.

Its too bad we dont have someone here who's learned in fluid dynamics.

Id like to hear more about the fin alterations like you describe, though. Do you think that designing a different impeller that could handle more RPM, similar to a turbo compressor, would be the way to go?
 

2004LB7

Well-known member
Dec 15, 2010
6,966
2,137
113
Norcal
Grinding the fins down some will make them more efficent at higher rpms, take less torque to spin them, etc. The trade off is thay wont move as much at the lower rpms so engine temps may be higher during low rpm driving or towing

Almost looks like the impeller is now ready for high rpm use with it worn down like it is. Just need to put the pin back in

The question i have is: how do you drill the hole in the impeller with the fins in the way?
 

quinton

Active member
Nov 28, 2011
1,883
0
36
Granbury Tx.
Grinding the fins down some will make them more efficent at higher rpms, take less torque to spin them, etc. The trade off is thay wont move as much at the lower rpms so engine temps may be higher during low rpm driving or towing

Almost looks like the impeller is now ready for high rpm use with it worn down like it is. Just need to put the pin back in

The question i have is: how do you drill the hole in the impeller with the fins in the way?



You have just enough room between fins to be able to do it.
 

Hambone

Always learning
Jan 24, 2016
572
0
16
Florida
The welds break because you have two different grades of metal.
If someone made a different impeller wheel instead of a cast one the weld would be much stronger!
And also like mentioned before grooving the material would increase the strength :thumb:
 

Vmyrhaug

2003 lb7sac45 35" 20x12 fjallasport flares
Mar 6, 2016
177
6
18
41
Norway
What about tread the impeller, bolt in with tread lock, no way that will leave the shaft. Only if the impeller explode....
 

IOWA LLY

Yes, its really me
Feb 23, 2007
2,275
4
0
To the OP, just out of curiosity, are you still running the bypass pipe between the thermostat housing and the top of the water pump housing?
 

quinton

Active member
Nov 28, 2011
1,883
0
36
Granbury Tx.
Got the new pump in and this one is different, this one is a roll pin just pressed in no weld. Other one has solid weld over it.


Sent from my iPhone using Tapatalk
 

malibu795

misspeelleerr
Apr 28, 2007
8,235
550
113
42
in the buckeye state
Yes, unfortunately we can't control the out sourcing that ACDelco and many of the other big name OE manufactures are doing these days so it definitely has an impact on things. There isn't much I can say about it other than we will get it taken care of. We have only had a handful of them fail out of the hundreds that are in the field doing there job. The issues with the waterpumps is they are just like turbos except the water pump is mechanically hooked to the motor so there is no give. Waterpump pressure measured in the housing right before the oil cooler pipe attachment ranges from 1-2psi at idle all the way up to 90+psi at 4700rpms and when the trany shifts or you chop the throttle all that pressure wants back out. Pretty harsh place for them to live in and makes it that much worse when the manufacture cuts corners to save a buck or two.

Mark.


There possibility of plumbing a relief valve?
Guessing that's 90psi with one or both tstats closed..

Technically yes but the pressure is what helps with the cooling process so if you remove it then you will lose some of it. I don't know where the crossover is between the two.

I was thinking along something like this
https://m.summitracing.com/parts/mor-63440

Or gutting one of the TStats or drilling more bypass hole in them