Finished it a around dark . Been out driving it . I used stewies cool way to get fan off . A little careful use of the air hammer . also I bought a 36 mm socket and had my wife hold the crow bar under truck on flex while got on the balancer bolt with a 4 ft bar from the top . Piece of cake . Worked good .
Looked carefully at cam gear and mounting surface . All was good . Put new pump on and carefully tightened it down evenly . Dropped the oil and filter . Filled it back up with coolant and oil and started it .
whoo hooooo ....
No noise !!!! No whirl !!!! , just the whine of the turbo now .
It's about time it sounded right . Back to smooth running motor again .
The pump I took out was easy to spin and you could feel what I think is the bearing . Feels raggedy . Kind of like when you can feel the bearings in a dry skateboard wheel bearing . I also had John drop off old pumps so I could see differences . It is obvious now . The gears on newer pump are skinnier at tip of tooth and fatter at base . The pump I took out you could see heavy wear on the face of the gears . Im sure that is where the flecks of metal in the oil I saw came from .
She is ready to rock though . Im feeling good about this pump so far . Went about 50 miles on the freeway and flogged it around on race tune pretty good .
The new driveline I built for truck is working sweet also . I had a bend in rear drive shaft front half . Was making it wobble and shake carrier off the line and on freeway at around 2000 rpm . You could see it with indicators on balancing machine . Had new tube cut and new slip stub put on tube that is different . It takes a yoke that has the zirk fitting and uses course teeth instead of fine . I was now able to put a bigger carrier bearing on the different stub by using longer stub and shortening shaft tube 1" to accomodate . The kodiak had same carrier that a 2500 uses. Now it has a larger bobtail truck carrier that is much fatter , with same bolt placement . I had been babying the throttle for a while down low to keep it from vibrating . Not any more . Pretty happy with the HP and she is fast . I launched the truck good tonight for the first time . Chalked the tires pretty good and hauled ass . It is time for a little tuning for the rest of the power now .
Ready for the Dyno . It would be nice to get a tune for the truck to load for the dyno with some more boost . 32 psi should make some good power , but there is alot more hp still to had .
Im hoping the water pump doesnt start making noise . All I can do is drive it . If it takes a dump I will just change it again .