Allison 5sp: very strange tranny problem

duratothemax

<--- slippery roads
Aug 28, 2006
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Wyoming
Buddy of mine has a strange problem with his tranny...he lives over 5 hours away though so ive been trying to help him diagnose it over the phone.

Its a suncoast IV with an LB7 valve body, 05 LLY trans/C1-C2 rotating assy, and an LB7 front pump (with pressure mods)...kind of a mutt.

It has weird issues in reverse. Basically when you shift it into reverse theres a 2 second pause, then a big clunk.

What is strange is that when you watch it with a Tech 2, in neutral, the turbine speed sensor reads the same as input speed (normal), 680rpm. Then you shift it into reverse, input speed stays at 680rpm (normal), and turbine speed drops to 0 rpm (normal).....BUT then 2 seconds later when you hear/feel the CLUNK, the turbine speed jumps up to ~570-580rpm and jumps around a bit. Remember the truck is still not moving at this point...so something inside the trans starts slipping a LOT 2 seconds after you shift into reverse. The truck still backs up under its own power and acts more or less normal in all forward ranges.

Another weird thing is when you shift into reverse, the "previous gear" on the Tech 2 says "7" (normal), but after the CLUNK, "previous gear" goes to 255. :confused:

The other thing that happens right before the clunk is the PC solenoid A current goes to .5 amps.

When you are in neutral PC solenoid A is at .09amps. Shift into reverse, stays at .09amps. Then 2 seconds later, it jumps to .5 amps just as you hear/feel the CLUNK.

The other thing is that when you shift into reverse, shift solenoid C changes status with the CLUNK as well.

Also, he said when you shift into reverse, after the CLUNK, you can hear something clicking/ticking/tin metal noise in the trans....as if something inside the trans starts spinning after the CLUNK happens......even though the truck is still stopped with his foot on the brake.

When the trans is cold, the clunk is not really noticible, but when you shift into drive, the truck seems like it wants to walk through the brakes? Then as the trans gets warm the walking-thru-brakes in drive issue goes away and the reverse CLUNK issue becomes apparent.

He tried a known-good TCM so bad TCM is ruled out. The TCM has an 01 operating system in it as far as I know.

He says it has thrown P0701 several times, but its not regular and doesnt happen often.

I asked him if he had checked line pressure in neutral and reverse, and to see if it changes with the CLUNK, but he hasnt had a chance to check that yet.

Ben
 
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x MadMAX DIESEL

<<<< No Horsepower
Dec 30, 2008
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I've got a few of those symptoms with mine right now. I hear the ticking noise in neutral though (sounds like a dual disk clutch kinda) I think I get that code too. Walks through the brakes too. But the other things besides the clunk I dont know if they happen too. Mine happens in drive and reverse
 

S Phinney

Active member
Aug 15, 2008
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Quncy, Fl
Ben does he get a lot of debris on his filter magnet? Have him check that several times, cleaning it each time he checks it. It could be a internal part like bearing, planetary or out put leaving debris in the valve body and causing those weird things to happen. Mine did similar things and that was the problem. It had a failed bearing that ate up the other parts causing the weird things to happen.
 

Mike L.

Got Sheep?
Staff member
Vendor/Sponsor
Aug 12, 2006
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Fullerton CA
P0701 is a total loss of prime in the pump. This is going to affect the backfill sytem in the Alli. Backfill means that each clutch is pre pressured with 2-3 psi of pressure to relieve the air in the apply sytem and quicken the apply on the commanded clutch.
 

duratothemax

<--- slippery roads
Aug 28, 2006
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Wyoming
PSM and NSBU have already replaced. The strange thing that confuses me is the turbine speed sensor reading...how right after you feel the clunk the turbine starts spinning at ~500rpm despite the output shaft not turning. Wiring has all been checked, speed sensors checked, etc..

I think its been a while since it threw the P0701
 
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THEFERMANATOR

LEGALLY INSANE
Feb 16, 2009
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The turbine speed could be jumping due to the clunk and an internal slippage. Could be a torque converter dragging maybe and causing a clutch pack to slip which would explain your clunk and the turbine speed jump at the same time. This would also explain the pushing through the brakes in drive, and would be linked back to the loss of prime code as debris orp roblems at the converter could directly translate to the pump.

I'm no expert by any means, but every once in awhile a dummy can throw an idear out there that sparks a good thought from a genius.
 
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duramaximizer

#1 Abuse Enabler ;)
May 4, 2008
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I would say that there is a chance that the suncoast/alto? clutches came delaminated and are causing a lot of the symptoms he has experienced or is experiencing. I have a pulling friend that this happened to. :(
 
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