Tight radius mandrel bends

JoshH

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Does anyone know how tight you can make a mandrel bend? I am looking for the smallest radius 3" elbow I can find. I have found a 90 degree 3" elbow that is bent on a 3" CLR, but I'd like one even closer than that? Is it possible?
 

JoshH

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Do you know what the radius on that is? The only problem is I would have to weld a straight piece on the end for the boot to clamp to.

Also, anyone know where to get an inexpensive bead roller?
 
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TheBac

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RickDLance

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Steel or Aluminum?

1 x Diameter is as tight as you're likely to find in a mandreal bent piece.
 
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JoshH

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Steel or Aluminum?

1 x Diameter is as tight as you're likely to find in a mandreal bent piece.
I'm looking for steel so I can weld it to my 3" Banks tube. The 1D is what I found, so I guess that's my only option unless I do mitre cuts and piece it together. Wouldn't be as pretty, but I could get a 1.5" radius bend on a 3" pipe that way. Do you guys think that would hinder flow that much? Say I did it with two cuts to get the angle I need. The stock boot is somewhere around a 75 degree bend, so the two angles would be less than 40 degrees each.
 

RickDLance

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I'm looking for steel so I can weld it to my 3" Banks tube. The 1D is what I found, so I guess that's my only option unless I do mitre cuts and piece it together. Wouldn't be as pretty, but I could get a 1.5" radius bend on a 3" pipe that way. Do you guys think that would hinder flow that much? Say I did it with two cuts to get the angle I need. The stock boot is somewhere around a 75 degree bend, so the two angles would be less than 40 degrees each.

If you buy the bend and miter cut it a couple of times it wont be too bad. Be sure to clean up the seams inside with a die grinder though.
 

JoshH

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If you buy the bend and miter cut it a couple of times it wont be too bad. Be sure to clean up the seams inside with a die grinder though.
I may try that if I can't make the bend work as is. Thanks Rick.
 

TrentNell

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Josh , why not just do it right, re-route it a bit and have it tie in further up the tube ? no since adding a tight bend any where IMHOP.
 
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JoshH

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Josh , why not just do it right, re-route it a bit and have it tie in further up the tube ? no since adding a tight bend any where IMHOP.
It won't be any more restrictive than the stock boot, but I'll look at other routing options.