Throwing the belt re-visited

Well I was asked to share what I found out as to why I kept throwing my belt after replacing the tensioner.
I did have a NAPA tensioner on the truck for the last four months with no issues until recently, before that I was throwing belts constantly about a month ago I threw the belt again replaced it and started eating the belt almost right away. Sooo I dropped the $245.00 at the dealer for a new tensioner 2 pulleys and a belt. The NAPA tensioner has a steel grooved pulley the GM pulley is phenolic (not a big deal) the ribs on the NAPA are about 1/32” or less off center from the GM unit. Shouldn’t make a difference… I did notice that one of the pulleys I pulled off was missing a ball bearing and some bluing started to occur. The other pulley seemed fine on inspection. Replaced everything with new from GM.
<?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:eek:ffice:eek:ffice" /><o:p> </o:p>
What I think was happening was the bad idler pulley was getting the belt hot enough to melt the back side of the belt causing it to try and slide of the rounded front edge which in turn caused the belt the miss-align with the alt pulley cutting the belt one or two grooves at a time.
<o:p> </o:p>
Moral of the story: if you eat a belt change the frickin idler pulleys too.
 

JD Dave

In way over my head
May 19, 2008
2,388
0
0
Caledon, Ontario
Glad you got it figured out. I was having a heck of a time with my LMM and for some reason my truck had a plastic pulley on the tensioner, never seen one before. I changed it to a steel one and no more problems.
 

JD Dave

In way over my head
May 19, 2008
2,388
0
0
Caledon, Ontario
yeah the GM one is NOT metal!!! I'm am trying to adjust to the times i guess. I'm gonna leave it on there and see what happens. It shouldn't be an issue ???

My plastic one didn't like high rpms, it was kind of melted when I took it off. You should be fine.
 

JD Dave

In way over my head
May 19, 2008
2,388
0
0
Caledon, Ontario
IDK 4000+ rpm 600 RWHP maybe i should shange it. what do you think?

To be honest I'm not really qualified to say, but you will know pretty soon if it's not. The first time I took mine out on the street with twins in 2wd I over my truck bad (over 5k) and that's when I threw the belt and screwed the idler. It just took me a couple belts after that to find the idler pulley was melted.
 

THEFERMANATOR

LEGALLY INSANE
Feb 16, 2009
3,890
44
48
44
ZEPHYRHILLS, FL
I know that the GM tensioner idler pulley is plastic, but you can buy a metal replacement from CARQUEST for under $20 that has a replaceable bering in it so you don't have to buy another(just the $3.50 bearing).