Info: Porting stock exhaust manifolds and making up pipes

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I there is a thread that ended up talking about porting stock manifolds, but I am not sure how far he got. So if anyone has any info on this any experience is welcome. As for up pipes, rick sells everything and that is needed. I know some one posted about building them on here, but I want to go into more detail on how they are made. Hopefully I can get a lot better then stock set up with improved flow out of the stock manifolds.
 

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Well I started to mess around with my old driver side to see how much room I could get and picked up .13 in width and .18 in height.
 

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Just got my new passanger side manifold today and tomorrow hopefully I can get it most of the way done, the exhaust port I will be doing to the size of the gaskets, unless you guys recommend going even bigger.....
 

yellowchevy

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You can gasket match the head ports but your heads are the same size as the exhaust manifolds before you touched them; if you look at your heads you can see what I'm talking about.
With that said I still gasket match manifolds being it doesn't take very long and smoothing out rough casting helps.

Where the up pipes bolt to you can remove a lot of material but you need to be careful b/c you can easily burn through where the bolt hole indent is. You'll want to get along bit and reach in there as far as you can so you remove the rough casting so you get smooth air flow.

If you want to make you're own set of up pipes Rick sells everything you need, bellows, bends, flanges, etc. But when you go to weld them you'll want to cap the ends & put a argon purge in there otherwise the stainless will "sugar" on the inside of your weld.

Cleaning up the manifolds is easy, just takes some time and patience. Making the up pipes take more time and patience though :D. You need to make sure everything fits otherwise it can bind and blow a bellows. You'll also want to clamp it to a rigid bench so that when you start welding it doesn't stretch & shrink with the welding.

Yellowchevy
 

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You can gasket match the head ports but your heads are the same size as the exhaust manifolds before you touched them; if you look at your heads you can see what I'm talking about.
With that said I still gasket match manifolds being it doesn't take very long and smoothing out rough casting helps.

Where the up pipes bolt to you can remove a lot of material but you need to be careful b/c you can easily burn through where the bolt hole indent is. You'll want to get along bit and reach in there as far as you can so you remove the rough casting so you get smooth air flow.

If you want to make you're own set of up pipes Rick sells everything you need, bellows, bends, flanges, etc. But when you go to weld them you'll want to cap the ends & put a argon purge in there otherwise the stainless will "sugar" on the inside of your weld.

Cleaning up the manifolds is easy, just takes some time and patience. Making the up pipes take more time and patience though :D. You need to make sure everything fits otherwise it can bind and blow a bellows. You'll also want to clamp it to a rigid bench so that when you start welding it doesn't stretch & shrink with the welding.

Yellowchevy

Thanks for the info, I have never welded stainless before, but probably will be doing a lot in the future, so I guess I will start here...I have been planning on getting all the stuff for the up pipes from rick.
 

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This is the progress so far. I need to get some extension to get the get all the way down the manifold.
 

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yellowchevy

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ATS pedestals are pretty good, BD's are terrible. You can open up the up pipe ports & where the turbo bolts too.

In ordered to put a waste gate on it you're going to be welding carbon steel to case steel. That's going to require nickel weld rod.
You'd be better off getting a pedestal that already has a waste gate port.

Yellowchevy
 

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ATS pedestals are pretty good, BD's are terrible. You can open up the up pipe ports & where the turbo bolts too.

In ordered to put a waste gate on it you're going to be welding carbon steel to case steel. That's going to require nickel weld rod.
You'd be better off getting a pedestal that already has a waste gate port.

Yellowchevy

So you would have to stick weld it? You are probably right about just get a different pedestal or just build one.
 

yellowchevy

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Sep 9, 2010
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So you would have to stick weld it? You are probably right about just get a different pedestal or just build one.

You should be able to mig weld it with solid wire but you'll have to heat it up then put it in an oven or wrap it with high heat insulation so it cools slowly.

If you used nickel rod then yes that's stick welding. You're still going to have to heat it up so you burn all the oils & impurities out of it otherwise you'll get porosity in your welds.

If you don't mind tinkering with it & ok if something goes wrong then you could give it a try

Yellowchevy