Since i'll have the motor completely apart, i was wanting to hone the nozzles. Is this worth doing and what does it consist of?
For a daily driver you don't want to be more than 40% over. That is alot.
Is this harder on the motor?
The weakest cylinder is the one that fails first, so having injectors balanced like the factory ones are is going help survive big power.
Why's that? I know a few people with 60% overs that are daily drivers. I have 100% over in my daily driver - no smoke at idle and completely drivable. The bigger you go the more tuning you need to get them right but it also gives you more room to tune down the road.
I was saying that from the prospective that with more fuel you need more air and in a DD most people don't run enough turbo to take advantage of the additional fuel. This in turn will make for enough smoke that it will be annoying to the people that he will be driving around and maybe to him. It does also take away some of the fuel mileage. I know that to make big power you need to take advantage of every way possible. It's just my opinion, that doesn't make it the gospel.