Huh, no kidding. Thats weird...ive never heard of anyone running a newer OS in an older truck though, so maybe its just that no one had discovered that yet.
Other than reverting to tow/haul mode, is there anything else weird that occurs when it "defaults"?
Have you tried running a 2003 LB7 TCM OS to see if it does the same thing?
here is all ive found (you probably know most of this):
gear selector will highlight every gear selection accept "D".
shifts through the gears just as a normal truck would.
check engine light on for G solenoid.
after 3 key cycles, i loose "normal" mode and reverts back to "tow/haul" mode only.
ODLO wont work.
tow haul still works when pressed when "normal" mode is working.
when stuck in "tow/haul" mode, upshifts and down shifts become quick and it seems to no longer learn or if it is, its learning very minimally. 1-4th up shifts dont tie up but it feels like a built 4l80e. you get a kick forward on each shift and that up shift is very fast. 4-5th shifts smooth until under power and it will flair. it wont learn out of that.
when normal mode is working, the up shifts and down shifts slow some and they smooth out. i believe that to be more attributed to the fact the converter clutch is not applied though.
i ran an 03 OS back when brian and i swapped TCMs in his old twin turbo truck. once it relearned from his crap shifts (a holy c4 apply piston caused them), it shifted great. just didnt have ODLO. everything worked as it should too. have not tried one since though. As for the LLy tune, this is all with a couple days driving and around 50-60 miles of stop and go under it. the key cycle may be a fluke as its done it twice. Ill do a full reflash at lunch and see if that stops it. originally i did a full flash to get the LLY tune in, drove it and noticed it seemed to be in tow haul mode. i though maybe it was a medium duty tune. then did the cal flash to see if me changing the setting in EFI Live for the G solenoid would keep the CEL off. thats when i noticed normal mode coming back and kept track of when it would stop working. Clearing the code/s only, wont make normal mode come back.