Question: Internal Cylinder pressure - How to see while running?

monster50iii

Member
Dec 5, 2014
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I want to be able to check, and see cylinder pressure in real time. What are guys using to do this?
 

PureHybrid

Isuzu Shakes IT
Feb 15, 2012
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Central OH
A 5000psi gauge and some good stainless tubing :roflmao:

Only thing I've been around was from AVL. It's expensive to say the least, if all you want to see is peak pressure you can get away cheaper. But to run a setup that will let you map the pressure waves relative to crank angle it's not worth it just to run on your personal rig. And then if you have software like IndiCom it'll let you hook into the injector lead to see the latency between command and pressure spike, and be able to visualize pilot / post injection effects.
 

monster50iii

Member
Dec 5, 2014
338
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I dont like to bug Mark more than I have to :eek:

If it is crazy expensive stuff to be able to see cylinder pressure in relation to crank angle I wont worry about it. Thought it'd be really interesting though for fine tuning the timing!!
 

2004LB7

Super Moderator
Staff member
Dec 15, 2010
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doesn't some of the car diesel, ie VW tdi's use pressure sensors on each cylinder?

seems like this, if adaptable, would be the cheapest durable sensor to use. and if it could be fed into a V2 so it was loggable. hmm...
 

MarkBroviak

DMax Junkie
Vendor/Sponsor
May 25, 2008
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The setup I run here cost me $8,500. complete with everything I needed to use it on the engine dyno and chassis dyno(longer cables and stuff). Honestly it is more info than the average person needs and really not worth your time for what you are wanting to do. It won't pay for itself that's for sure! At the end of the day it still takes x-amount of fuel to make a given amount of hp to move a given amount of weight and that won't change unfortunately.
 

x MadMAX DIESEL

<<<< No Horsepower
Dec 30, 2008
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The setup I run here cost me $8,500. complete with everything I needed to use it on the engine dyno and chassis dyno(longer cables and stuff). Honestly it is more info than the average person needs and really not worth your time for what you are wanting to do. It won't pay for itself that's for sure! At the end of the day it still takes x-amount of fuel to make a given amount of hp to move a given amount of weight and that won't change unfortunately.



How much is it to use that tuning
 

Fingers

Village Idiot
Vendor/Sponsor
Apr 1, 2008
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Looking at cylinder pressures is like looking at an EKG chart. What is what on the graph takes a bit of learning and one heck of a lot of trial and error. So, unless you are really into tuning, you are wasting your money. But that never stopped me.

As Mark has found, you don't have to have stupid pressures to make power. That in turn keeps the wear and tear on the mechanical parts down. The big thing, IMO is to keep the pressure spikes in check. The smoother, the pressure rise, the better.

I have not make a cylinder pressure setup for anyone in many years now.
 

x MadMAX DIESEL

<<<< No Horsepower
Dec 30, 2008
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Don't think finding out where the peak pressure is at say 35 degrees then moving timing and changing pulse to center that peak on said degree would aid in tuning? I would think that would be easy to help you figure the best tune in a timely matter so you finish with the absolute best tune in 1 day on engine dyno


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Fingers

Village Idiot
Vendor/Sponsor
Apr 1, 2008
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White Oak, PA
Don't think finding out where the peak pressure is at say 35 degrees then moving timing and changing pulse to center that peak on said degree would aid in tuning? I would think that would be easy to help you figure the best tune in a timely matter so you finish with the absolute best tune in 1 day on engine dyno


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You would find that the timing of the peak pressure (PPT) doesn't change a whole lot and is the wrong criteria. PPT is more of a function of how fast the fuel is getting into the cylinder compared to piston velocity. Changing timing WILL affect magnitude of the peak pressure.

Like I said, it is like reading an EKG. The shape of the curve tells you how well you are doing.

Mark has done a lot of good work developing tunes that minimize peak pressure yet make great power. However, his insight has come from endless hours on the dyno, and, well, maybe a little of my experience with my system. I need to stop by and catch up some day.