Intake bridge dilemma...

dmax_ty

Member
Aug 18, 2011
438
8
18
Utah
Sorry if this is in the wrong section :eek:

Does anybody have any pointers for getting that GD o-ring POS in the Y-Bridge?

It is whooping my ass.

Thanks in advance.
 

schulte

New member
Jul 31, 2010
449
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CT
For the last few years I RTV the Y bridge gaskets into the bridge and then install it after it's set up

I think he's talking about getting the elbow that comes into the Y-bridge from the front (with the 2 o-rings) on it into the Y-bridge itself.
 

McRat

Diesel Hotrodder
Aug 2, 2006
11,249
26
38
64
Norco CA
www.mcratracing.com
I use axle grease for a number of the things, including mounting o-rings.

It will keep the fuel pump rod in the SBC while you install the pump.

It will keep a gasket in place while assembling anything.

It will stop bolts from rusting.

Installing tires onto rims (non-racing) in your garage with spoons.

Assembly lube (non-racing).

Etc.

On the intake elbow, take a rotaburr tool to the bridge entrance if the edge break is small or sharp. This stops the o-ring from getting cut.
 

GeneralTJI

Turbo Todd
Jun 1, 2010
1,272
0
36
Colorado
Got tired of messing with that elbow.... pain!!!

Built this to make sure it stays in... no more issues...
 

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x MadMAX DIESEL

<<<< No Horsepower
Dec 30, 2008
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I calculated the load on that bridge, and it's a few hundred pounds of force. Area x PSI. Best guess is they wanted a seriously tight fit.

From the way he put it in his post I am guessing his blew out and the orings are expanded. I've put multiple sets of orings in mine and it just takes some finessing.
 

dmax_ty

Member
Aug 18, 2011
438
8
18
Utah
I finally did get it in.

The entire assembly was allowing for too much movement when under power...20+ psi on the boost gauge and would blow out the o-rings.

With some cussing and fighting and carrying on it finally gave in and slid in fully seated :woott:I had to come up with a little brace to keep the whole intake from moving too much. And much to my surprise it worked.


I'm just happy to have it back up and going. It is pretty freaking pathetic when that elbow will pop out with just a little wiggling. I don't even remember touching it when I took the EGR cooler out, but I probably bumped just right. Oh well, it's in the past...hopefully :rolleyes:

Thanks for all the help.
 

GeneralTJI

Turbo Todd
Jun 1, 2010
1,272
0
36
Colorado
Doesn't the EGR cooler hold the part in? When you do the delete theres nothing to keep it all together?

The brackets on the delete pipe are suppost to do the job. I made two brackets on my delete pipe and it wouldn't hold it in. If you do the math as Pat suggested, the amount off force pushing out on the elbow is substantial. I had trouble with mine flexing and coming part way out.. that wasn't the end of the world but the constant moving everytime it saw pressure eventually wrecked the o-rings.... Building that piece I showed above stopped it from moving at all... key to both sealing and o-ring life. I don't know that all delete pipes suffer from this problem like mine, but I would be willing to bet there is enough movement to eventually kill the o-rings....
 

dmax_ty

Member
Aug 18, 2011
438
8
18
Utah
The brackets on the delete pipe are suppost to do the job. I made two brackets on my delete pipe and it wouldn't hold it in. If you do the math as Pat suggested, the amount off force pushing out on the elbow is substantial. I had trouble with mine flexing and coming part way out.. that wasn't the end of the world but the constant moving everytime it saw pressure eventually wrecked the o-rings.... Building that piece I showed above stopped it from moving at all... key to both sealing and o-ring life. I don't know that all delete pipes suffer from this problem like mine, but I would be willing to bet there is enough movement to eventually kill the o-rings....


Do you have any more of those by chance?

It's pretty solid the way I have it now, but a little extra, pre-cautionary, effort never hurts.