Heres a stupid question, but why is teh OS differrent from a floor shift to a push button shift? I know my 01 donor truck was a push button shift, and I had a floor shifter and the stock OS worked just fine with it. The TCCM had a hard wired output on my 01 TCCM that signaled that it was in 4X4 and another to trigger that it was in 4low. I know others have converted from push button to floor shifts, and all they had to do was to replace the transfer case harness with a floor shift one and it worked for them as well. Or is the LLY differrent?
01-02 trucks and 03+ trucks have NOTHING in common. Everything electrical is done differently between the two generations. Nothing regarding 01-02 stuff will apply/carryover to 03+ trucks.
For me wanting this calibration, its not from a functional standpoint. Doesnt matter what OS you have. Either transfer case will work fine with either OS.
Its that, on the 2003-2006 trucks, the instrument clusters have a 4x4 indicator, right next to the check engine light. This light is only "enabled" if you have floor-shift 4x4. If you have push-button 4x4, the light is disabled, and your only indication that you are in 4x4 is the single LED on the "4 hi" button.
If you reflash your ECM with a manual-transfer-case OS, it re-enables the 4x4 indicator in the instrument cluster. (you might have to jumper a wire in the harness too on some trucks) I just figured that out last night, because I was curious what triggered the 4x4 indicator in the instrument cluster. No, you cant just "TAP-INTO" some wire going into the back of the cluster, its turned on/off with a data signal. Basically, push-button 4x4 ECM OS's are just programmed to NOT send the "4x4 indicator ON" data message to the cluster when you put it in 4x4.
I dont "need" the 4x4 indicator light...I feel like I pay attention to things when im driving a bit more than the average bear (ive
never accidentally left my truck in 4x4 even though the 4x4 indicator is pretty hard to see on push-button trucks, ive never left my blinker on accidentally, etc)....its just that I like gimmicky things like this, and to make my truck different than others. Well I guess it wont be so different anymore, now that my "secret" is out about how to make the 4x4 light work on push-button trucks.
As far as what else is effected by the ECM operating system, I dont know. Obviously my power windows and all that stuff still works. The only thing I dont know is if my auto climate control will still be able to request AC permission properly or not. I guess Ill just have to drive around with this manual-transfer-case OS for a week or so to see what happens, if it still works properly.
Or maybe Ross at EFILive can give some advice as far as what are the specific other differences between the OS segments.
Ben