Decided to turbocharge the daily driver

chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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Berthoud, CO
With how long the truck has been down my itch to modify something has gained control of me again :spit: Ever since I saw James' thread on turbocharging his Suzuki I have been slowly rounding up parts and info to do the same to my daily driver.

The candidate: 1997 Cadillac Deville. 4.6L VIN 'Y' 275hp Northstar V8. Seen here on the "summer wheels" :roflmao:



So I'd like to start off by saying yes I know I can buy a better vehicle that can easily make more power and go faster, but what's the fun in that?? I have always been the kid that enjoyed building the Legos more than actually playing with the final product :D Basically I want to challenge myself and see what can come of it. And if after all that I have a turbocharged car, well then that's just a plus! I've used and abused this car and it's been a trooper through it all!

This will be my first experience with a turbocharged gasoline engine, and to further complicate things, my first REAR mounted turbocharged engine at that. GM really crammed that V8 under the hood so there isn't much room to spare. It does however have a LOT of room behind the rear suspension under the trunk. It has factory dual exhaust so the passenger side will run towards the charger which will be mounted directly behind the passenger rear tire. The driver's dual will now be the location for the wastegate. Planning on running the intake up into the trunk as this car sees mud/dirt/dust/snow constantly and I just don't think I could make a filter survive.

Now I have a few stock LB7 and LLY turbos, along with a Chinese 60mm "T70" and a Garrett off of a 6.0 Powerstroke. Was planning on building it around the Chinese T3 charger to make it universal however my buddy here in town just finished up a super cheap install of a 6.0 charger on his 5.4L F-150. He said it seems to work relatively well. Pushing about 10psi with a simple rheostat to control the vanes. Here's his cheap setup:



So I'm leaning towards trying this out first being that I have all the mechanical parts for it. I like the thought of utilizing the vanes for a little more control. However this is still theory as from what I've researched, rear-mount setups seem to favor tighter turbine housings due to the less efficient setup.

In regards to fueling, I'm just basing off calculations right now. I'm a mile high in elevation so my assumption is GM tuned the car to fuel correctly all the way down in death valley. This is a MAF car and the limits I found for the sensor support about 5-6psi before the sensor voltage is maxed out at my elevation. I'm not really looking for a lot of power at this time, just more like an "altitude adjuster" :roflmao: GM did a very good job and making this car hard to modify in regards to electronics and the ECM programming. If I do find the MAF/BARO sensor wont support my mods then I'll look into getting a mechanical fuel managment unit and try my luck with that. Worst case scenario the boss is willing to donate a Megasquirt setup and some 60lb injectors that we have laying around the shop, just to see what this little project can do :D

Again, not looking for a lot of power at this time. The engine block is cracked and who knows what the 4T80e will do with any power increase. My assumption is the drivetrain was built to handle roughly 300hp at sea level so that's what I'm going to shoot for first. And if it blows up, hopefully its spectacular and I get it on video! Luckily these drivetrain's are a dime a dozen due to the weak headgaskets (which mine have been repaired). So if somehow this works out better than expected then I'll have a new modified engine sitting on the stand waiting to install!

Let me know of any suggestions, help, calling me crazy, etc :rofl:
 

Chevy1925

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Oct 21, 2009
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About damn time Dustin!!!

Btw, if you do an oiling setup like your buddy, I would REALLY suggest an oil cooler on one of them lines.

It's only a matter of time till I turbo the tracker. Just need to get megasquirt first
 

DuramaxRamRod

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Oct 11, 2014
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Should be a fun project.

I just watched this today, they used a 7.3L turbo on it.
[YOUTUBE]WcjC00J8FaM[/YOUTUBE]
 

chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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About damn time Dustin!!!

Btw, if you do an oiling setup like your buddy, I would REALLY suggest an oil cooler on one of them lines.

It's only a matter of time till I turbo the tracker. Just need to get megasquirt first

The truck snapping a crankshaft really put a hold on this project unfortunetly... but I'm pulling through it! I'm still not decided on which oiling setup to run. Whether I want to take the chance with utilizing engine oil pressure and a scavenge pump, or build a separate system with a tank, scavenge, and pressure pump. The trunk definitely has the room for it :roflmao: Either way the return from the charger will be running through a 6.4 Powerstroke tranny cooler I acquired from our parts pile. Surprizingly it fits relatively well in front of the rear bumper, and should cool the oil nicely to hopefully keep my cheap Amazon oil scavenge pump working :thumb:
 

Chevy1925

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Hey if a LBZ Trans cooler can keep my samurai oil nice and cool in the middle of summer with that turbo on it, that damn well should work!
 

chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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Should be a fun project.

I just watched this today, they used a 7.3L turbo on it.

We have tons of those turbos laying around our shop! Hell I think one is a door stop! I was under the assumption that it would be too big for what I want to do but after watching how well it worked with a 4.3 then that may be another option! I'll have to look into that!

Sounds like you need a 3rd vehicle

Funny thing is I'm looking at buying another Deville for $300 to utilize as a parts car. It still runs and drives though! :roflmao:

Hey if a LBZ Trans cooler can keep my samurai oil nice and cool in the middle of summer with that turbo on it, that damn well should work!

Good to hear!
 

chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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I was under some weird impression that the displacement of the 7.3 powerstroke would have utilized a larger charger than the 6.0, but I'm completely backwards. Looks like the compressor is smaller and the turbine housing a/r is larger, so in regards to a rear mount setup the 6.0 charger is still better.
 

Robby05

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Jul 25, 2014
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One of the new s300's would be sweet back there. EFI source or DIY auto tune are good sources for the Megasquirt if it comes down to it. VS Racing is also a good place to buy turbo stuff on the cheap
 

chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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Berthoud, CO
Busted out a few beers last night and did some mocking up. After setting the 6.0 charger in place it's made me rethink about using it. Found out the compressor housing isn't clockable so to get the discharge correct the turbo would be completely upside down. I'm thinking a normal S300 setup would be more compact, lighter and easier to adapt and mount. Plus with how cheap they run now a days I guess I could drop a little coin on one. I'll probably build the kit around the Chinese special for now.







Strapped her down to the dyno as well to get a little baseline run :woott: Unfortunately it hits the speed limiter at 4300rpms in 3rd gear :rofl: I debated unplugging the speed sensor but I didn't feel like fishing through a now scalding hot engine to unplug it haha. Averaged uncorrected was 170hp@4300rpms and 200lb/ft@4300rpm. Tried a few pulls in 2nd gear just to see where the hp peak would be and that bumped it to about 200hp@5200rpm. I'm trying to stick to uncorrected numbers since the main purpose of this is to get the car to make the same power it does at sea level. Unfortunetly I printed out the corrected numbers dyno graph haha.



Here's a quick video of the 2nd gear pull. Nothing like some Friday night beers and dyno fun :D

[YOUTUBE]I82BdgBR9M0&[/YOUTUBE]


Forgot I had this one from back in the day haha. She's a bit of a smoker on decel :roflmao:

[YOUTUBE]c3nc_6M3Ej4[/YOUTUBE]
 

TheBac

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Apr 19, 2008
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Done the headstuds and resealed the crankcase on that 4.6 N* timebomb yet? If not, you will be. :roflmao:

I understand N*s like turbo/supercharging, but you're right....there's no room underhood. If only an LS swap was easier....
 

chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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Berthoud, CO
Done the headstuds and resealed the crankcase on that 4.6 N* timebomb yet? If not, you will be. :roflmao:

I understand N*s like turbo/supercharging, but you're right....there's no room underhood. If only an LS swap was easier....

The previous owner was also an automotive tech and he said he had just finished doing the heads and thread repairs. Supossedly he bought it to fix up for his wife. Wife drove it for a week and said it was too big.... So who knows! The heads were really shiny when I bought it so I'll take his word for it :roflmao: Crankcase definitely is a puker like they all do but I figured I needed a better excuse for pulling the engine out :D especially with a cracked block. I looked into doing an LS swap with the LS4 front wheel drive setup that GM put in the Impala's but due to the starter locations I could only run the 4T60 transmission behind it, which sound like are garbage if you try to crank up the power.
 

TheBac

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Apr 19, 2008
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Yeah, the starter location kinda screws with it. Built 4T65HD might work in that application. 5.3 LS4 would be fun, you have to admit.

Have to admit, Ive done some researching about possible swaps myself. Nothing easy about it, thats for sure.
 
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chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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Berthoud, CO
Coming on what looks like 8 months of starting this yet haven't made much progress haha. Finishing the truck and a new baby on the way topped priority :) However it's still brewing slowly!! Picked up a complete "high horsepower L37" northstar and 3.73 geared drivetrain out of a wrecked '97 Eldorado. Figured it would be a good builder when this one lets go. Found two companies that can tune the ECM, so hopefully that'll eliminate any fooler equipment and just let me upgrade the injectors and fuel pump. It'll be a few more months but I'm not giving up!

 

NinjaMax

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Oct 3, 2012
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Coming on what looks like 8 months of starting this yet haven't made much progress haha. Finishing the truck and a new baby on the way topped priority :) However it's still brewing slowly!! Picked up a complete "high horsepower L37" northstar and 3.73 geared drivetrain out of a wrecked '97 Eldorado. Figured it would be a good builder when this one lets go. Found two companies that can tune the ECM, so hopefully that'll eliminate any fooler equipment and just let me upgrade the injectors and fuel pump. It'll be a few more months but I'm not giving up!



Wait..what!? New baby!!?? Congrats dude!
 

Chevy1925

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Oct 21, 2009
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congrats Dustin!!! and about the new baby too!! :D :hug:

just fyi, i put a piggy back computer on my tracker in anticipation for boost. doing that or getting into the computer like you are going to do is going to make drivability so much nicer. it might make you want more boos though :D:D
 

chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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Thanks guys!! I'm stupid excited. Going to be a little girl. The girlfriend already has a 2 year old daughter so my projects have already shifted towards modified power wheels :D
 

chevyburnout1

Fixing it till it breaks
Aug 25, 2008
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Three month update! Not a lot of physical progress and no baby yet! :roflmao: However did have a major breakthrough in regards to tuning! It's a good thing because any of my mechanical "boost foolers" or fuel management units would have NOT worked. Turns out at full throttle the ECM has a ten second timer until it hits "fuel enrichment" mode, which would be extremely hard to compensate for with mechanical adjustments.

Fortunately I've been dealing with Jake Wiebe with NorthstarPerformance.com who just recently cracked these ECM's. Had a sale on his tuning so I gave it a shot. Ended up gaining about 37hp uncorrected. Corrected showed about 50whp gain. Not bad for a natural aspirated grandpa car haha. Jake said tuning with the turbo should be cake! Now it's all on me to pull through!


 

TheBac

Why do I keep doing this?
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Hmm...shoot me a PM on your tuning costs. Id love to up the hp on my Aurora a little. ;)